PCB Assembly Services (PCBA)

Expert Surface Mount Assembly Services in the UK

At Magus Electronics, we specialise in providing high-quality Surface Mount Technology (SMT) assembly services tailored to meet the diverse needs of our clients. With over 40 years of experience in the electronics manufacturing industry, we offer comprehensive solutions that encompass both automated and manual SMT assembly processes.

Automated SMT Assembly: Precision and Efficiency

Our state-of-the-art, British-made Intelligent Automated Surface Mount machine is ideally suited for high-demand SMT PCB assembly. This advanced equipment can accurately place component sizes ranging from 0201 to 28mm, ensuring precision even for the most intricate parts.

Key features of our automated SMT assembly include:

  • Versatility: Capable of handling various component shapes, including square, MELF, vertical cylinders (inductors/electrolytic), fine-pitch devices, and even BGA chips.

  • Advanced Vision Systems: Utilises three cameras—fiducial, bed, and ‘on-the-fly’—to ensure accurate placement and alignment of components.

  • Efficient Workflow: Operates using a standard XYR centroid pick-and-place CSV file, streamlining the setup process and reducing lead times.

Our procurement team stocks common reel values to provide competitive pricing and minimise lead times, ensuring that your project stays on schedule.

High-Volume Production Runs

For large-scale production, our automated SMT assembly line is designed to efficiently handle high-volume demands. The process involves rapid and accurate placement of a range of SMT component packages, followed by soldering in our reflow oven.

Each production batch undergoes:

  • Initial First-Off and Buddy Checks: To verify accuracy and consistency.

  • Comprehensive Inspection: Utilising our Mantis magnifying system to ensure the highest quality standards.

This meticulous approach ensures that your products meet the required specifications and are delivered on time.

Prototype SMT PCB Assembly: Flexibility and Precision

For small quantities and prototype projects, we offer manual SMT PCB assembly services. Our experienced team utilises stencil printing techniques for precise solder distribution, followed by accurate component placement.

The SMT assembly process includes:

  • Skilled Technicians: Trained to handle even fine-pitch surface mount devices with accuracy.

  • Reflow Soldering: Ensuring Reliable and Consistent Solder Joints.

  • Thorough Inspection: To meet IPC-A-610 standards, ensuring the quality and reliability of each unit.

This flexible approach allows for rapid prototyping and testing, facilitating the development of your product from concept to reality.

Quality Assurance: Adherence to Industry Standards

Quality is at the forefront of our operations. We work to IPC-A-610 standards, ensuring that all assemblies meet rigorous quality criteria. Our in-house inspection process includes:

  • Advanced Magnification Systems: To meticulously examine each solder joint and circuit link.

  • Functional Testing: To verify the operational performance of the assembled PCBs.

  • Compliance with ISO 9001:2015: Guaranteeing consistent quality management throughout the production process.

This commitment to quality ensures that your finished product is both reliable and compliant with industry standards.

Why Choose Magus Electronics for Your SMT Assembly Needs?

Selecting Magus Electronics means partnering with a trusted UK manufacturer that prioritises quality, service, and expertise. Here’s why clients choose us:

  • Extensive Experience: Over 40 years in electronics manufacturing and PCB assembly.

  • Advanced Technology: State-of-the-art SMT assembly equipment for precision and speed.

  • Quality Certifications: IPC-A-610, an industry-recognised electronics assembly standard, with a qualified team.  ISO 9001:2015 certified to guarantee consistent quality management.

  • Flexible Solutions: From prototype assemblies to high-volume production, tailored to your requirements.

  • UK-Based Manufacturing: All assembly work is performed at our UK facility, supporting the local industry and minimising shipping delays.

  • Collaborative Support: Our team works closely with you at every stage, providing guidance on design for manufacturability, component selection, and assembly processes.

By combining technology, expertise, and a client-focused approach, Magus Electronics ensures that your PCBs are not only built to perform but also built to last.

Industries We Serve

Our SMT assembly services cater to a wide range of industries, including:

  • Industrial Electronics

  • Medical Devices

  • Telecommunications

  • Automotive Electronics

  • Scientific Instruments

  • Aerospace and Defence

No matter the sector, we deliver solutions tailored to meet the specific technical and regulatory requirements of your industry.

Get Started with Magus Electronics

Partner with Magus Electronics for your Surface Mount Assembly needs and experience the benefits of working with a trusted UK manufacturer. Our team is ready to discuss your project, provide expert advice, and deliver boards that meet your specifications with precision and reliability.